Clutch shudder Service Bulletin:
http://www.bigpapam109.com/downloads/shudder.pdf
FI light code key:
C00: None - No defective part
C12: Crankshaft position sensor (CKPS) - Pick-up coil signal, Generator
C13: Intake air pressure sensor #2 (IAPS #2) - For Front cylinder
C14: Throttle position sensor (TPS) - (Note *1)
C15: Engine coolant temp. sensor (ECTS)
C17: Intake air pressure sensor #1 (IAPS #1) - For Rear cylinder
C21: Intake air temp. sensor (IATS)
C23: Tip-over sensor (TOS)
C24: Ignition signal #1 (IG coil #1.1) - For Rear cylinder
C25: Ignition signal #2 (IG coil #2.1) - For Front cylinder
C26: Ignition signal #1 (IG coil #1.2) - For Rear cylinder
C27: Ignition signal #2 (IG coil #2.2) - For Front cylinder
C28: Secondary throttle valve actuator (STVA)
C29: Secondary throttle position sensor (STPS) - (Note *2)
C31: Gear position signal (GP switch)
C32: Injector signal #1 (FI #1) - For Rear Cylinder
C33: Injector signal #2 (FI #2) - For Front Cylinder
C40: Idle speed control valve (ISC valve)
C41: Fuel pump control system (FP control system) - Fuel Pump, Fuel Pump Relay
C42: Ignition switch signal (IG switch signal) - Anti-theft
C44: Heated oxygen sensor #2 (HO2S #2) - For E-02, 19, 24
C46: Exhaust control valve actuator (EXCVA)
C49: PAIR control solenoid valve #2 (PAIR valve #2) - Except for E-03, 28, 33
C60: Cooling fan control system - Cooling fan relay
C61: PAIR control solenoid valve #1 (PAIR #1)
C64: Heated oxygen sensor #1 (HO2S #1) - For E-02, 19
Torque Specs for the M109:
Thanks L.T.T.
Q: How do I post big pictures, on a thread?
A: When you are typing a reply, you will need the internet address for a pic to make larger.
To get this from a pic on a website:
Right click on the pic, scroll down to properties. A box will pop up. In the middle of the box, you will have something called "address (url)" with a "www....." following it. Highlight this address, right click, select copy.
To get this from an online album ( such as m109riders album):
Click "User CP" from the menu up top
Select "Picture and albums" from the menu on the left
Click on one of your albums or make one
Click on a pic in your album or upload one
When looking at the pic, below the pic is the "www" address, highlight and copy this address.
Now go to your post.....
With the cursor blinking in the box, click on the yellow box with the mountain in the box. (its in between the globe and the quotation box) A little box will pop up. Delete the "http" that automatically pops up in the text box, now paste your image address in that box and hit ok. Your image should pop up.
Another way you can post an image from an online album
Go to your picture you want to post.
Below the pic is the "www" address and an "IMG" a.ddress.
If you copy the "IMG" address, you can paste this straight in the thread you are typing.
http://www.m109riders.com/forums/sho...d.php?t=126989
Q: How do I upload video's and other things to the forum?
A: How To Videos for using this board
Q: How do I make my stock pipes louder?
A: De-baffle the stock exhaust
Q: How do I install my custom Speedo?
A: Custom Speedo Install How-To w/pics
Q: How do I install my PCIII?
A: Power Commander Install
Q: How do I install lowering bones, to drop the ride hieght of my bike?
A: LOWERING BONES INSTALL- detailed pics
Q: What is a TRE, JSD-3M, or GI-Pro?
A: All 3 of these are essentially the same. TRE stands for Timing Retard Eliminator. These are plug and play items, and are very easy to install. These will make the throttle response less choppy, and will move the rev limiter in 5th gear from 6500 rpm, to 7400 rpm. The GI-Pro is the only TRE with a gear indicator, that can be mounted on your bike, to show you what gear you are in. These devices trick the bike into thinking it is in 4th gear, while you are in 1st,2nd,and 3rd, thus eliminating the timing normally retarded in these gears. You can also make you own. Directions here: http://www.m109riders.com/forums/sho...ome+built+atre
Q: My bike is acting like it's not getting fuel. (AKA "limp mode")
A: *ATTENTION*Anyone having this problem, CHECK YOUR CABLES FOR YOUR S.E.T. VALVE!! It has been brought to my attention, that this may be the cause for your issues. If you are running a stock exhaust, make sure the cables are the same tension. You can adjust these on both sides of the cables. If you do not have stock exhaust, pull your SET wire from the ECU.
I believe this issue is the SET is out of adjustment, and/or the SET cam is bad. If either of these things happen, it will put you into limp mode (according to the manual, you may or may not get a FI light!). SO, if you are in limp mode, you will know because when you shut bike off and back on, and it runs fine, but then does it again shortly afterward. Limp mode is designed to put the bike in a "safe zone" so no further damage can be done. I truly believe this will fix your problem.
Once you have checked these... Put your "special tool" back into the connector, then with the cut off switch turned "ON", TURN THE KEY ON AND OFF 3 TIMES. THIS WILL CLEAR THE CODES FROM THE ECM! Problem solved!
Thank you to Matt, and Tony for you help with this!!!
Thank you Dan and Tiny for being the guinea pig's!
Q: How do fix the clutch sleeve hub nut?
A: Loose clutch nut repair by Listan1
Q: Will rain effect my after market intakes, or Ducks mod?
A: NO!!! Take a shop vac hose, stick it out the window one day when it is raining. The amount of water you will suck up will be very minimal, if any, and that has way more suction than these intakes. Look here if you need more peace of mind than just my word:
cant freaking decide (intakes)
Ever been caught in the rain with a duck?
air mods and rain
rain and aftermarket intakes
another tony mod question
Q: When running a rear tire on the front of my bike (160/60/R18 etc.), do I have to run the tire in reverse?
A: Yes! The tire should be mounted in reverse! (directional arrow, tracking the OPPOSITE way) This quote is right off the Metzler web-site:
Rear tires can be mounted at front wheels?
When producing tires, the top cap is heated with an angle bump on the carcass. To prevent the detachment of the assembled edges the tire has to be mounted (concerning the main stress: acceleration force at the rear wheel or wheel brake force at the front) corresponding to the respective declaration.
Therefore the declaration of the driving direction at the tires sidewall is a very important safety regard and has to be noticed absolute. It is not allowed to mount front tires at rear wheels.
In case you intend to mount a rear tire on a front wheel it has to be assembled contrary to the driving direction declaration (direction of the arrow at the tires sidewall). Please observe the standards in your country. In any doubts we kindly ask you to consult your dealer.
160/60 Front
Q: How do I remove the stock air boxes?
A: 2 allen head screws... Pull.
http://www.babbittsonline.com/pages/...d/default.aspx
Q: How do I relocate the tachometer, into my headllight cowl?
A: This is the easiest way I have seen yet:
http://www.m109riders.com/forums/sho...91&postcount=7
Q: How do I install Dakota Digital Speedometer?
A: Thanks to Hunt4Steve: http://www.m109riders.com/forums/sho...d.php?t=124442
__________________
http://www.bigpapam109.com/downloads/shudder.pdf
FI light code key:
C00: None - No defective part
C12: Crankshaft position sensor (CKPS) - Pick-up coil signal, Generator
C13: Intake air pressure sensor #2 (IAPS #2) - For Front cylinder
C14: Throttle position sensor (TPS) - (Note *1)
C15: Engine coolant temp. sensor (ECTS)
C17: Intake air pressure sensor #1 (IAPS #1) - For Rear cylinder
C21: Intake air temp. sensor (IATS)
C23: Tip-over sensor (TOS)
C24: Ignition signal #1 (IG coil #1.1) - For Rear cylinder
C25: Ignition signal #2 (IG coil #2.1) - For Front cylinder
C26: Ignition signal #1 (IG coil #1.2) - For Rear cylinder
C27: Ignition signal #2 (IG coil #2.2) - For Front cylinder
C28: Secondary throttle valve actuator (STVA)
C29: Secondary throttle position sensor (STPS) - (Note *2)
C31: Gear position signal (GP switch)
C32: Injector signal #1 (FI #1) - For Rear Cylinder
C33: Injector signal #2 (FI #2) - For Front Cylinder
C40: Idle speed control valve (ISC valve)
C41: Fuel pump control system (FP control system) - Fuel Pump, Fuel Pump Relay
C42: Ignition switch signal (IG switch signal) - Anti-theft
C44: Heated oxygen sensor #2 (HO2S #2) - For E-02, 19, 24
C46: Exhaust control valve actuator (EXCVA)
C49: PAIR control solenoid valve #2 (PAIR valve #2) - Except for E-03, 28, 33
C60: Cooling fan control system - Cooling fan relay
C61: PAIR control solenoid valve #1 (PAIR #1)
C64: Heated oxygen sensor #1 (HO2S #1) - For E-02, 19
Torque Specs for the M109:
Q: How do I post big pictures, on a thread?
A: When you are typing a reply, you will need the internet address for a pic to make larger.
To get this from a pic on a website:
Right click on the pic, scroll down to properties. A box will pop up. In the middle of the box, you will have something called "address (url)" with a "www....." following it. Highlight this address, right click, select copy.
To get this from an online album ( such as m109riders album):
Click "User CP" from the menu up top
Select "Picture and albums" from the menu on the left
Click on one of your albums or make one
Click on a pic in your album or upload one
When looking at the pic, below the pic is the "www" address, highlight and copy this address.
Now go to your post.....
With the cursor blinking in the box, click on the yellow box with the mountain in the box. (its in between the globe and the quotation box) A little box will pop up. Delete the "http" that automatically pops up in the text box, now paste your image address in that box and hit ok. Your image should pop up.
Another way you can post an image from an online album
Go to your picture you want to post.
Below the pic is the "www" address and an "IMG" a.ddress.
If you copy the "IMG" address, you can paste this straight in the thread you are typing.
http://www.m109riders.com/forums/sho...d.php?t=126989
Q: How do I upload video's and other things to the forum?
A: How To Videos for using this board
Q: How do I make my stock pipes louder?
A: De-baffle the stock exhaust
Q: How do I install my custom Speedo?
A: Custom Speedo Install How-To w/pics
Q: How do I install my PCIII?
A: Power Commander Install
Q: How do I install lowering bones, to drop the ride hieght of my bike?
A: LOWERING BONES INSTALL- detailed pics
Q: What is a TRE, JSD-3M, or GI-Pro?
A: All 3 of these are essentially the same. TRE stands for Timing Retard Eliminator. These are plug and play items, and are very easy to install. These will make the throttle response less choppy, and will move the rev limiter in 5th gear from 6500 rpm, to 7400 rpm. The GI-Pro is the only TRE with a gear indicator, that can be mounted on your bike, to show you what gear you are in. These devices trick the bike into thinking it is in 4th gear, while you are in 1st,2nd,and 3rd, thus eliminating the timing normally retarded in these gears. You can also make you own. Directions here: http://www.m109riders.com/forums/sho...ome+built+atre
Q: My bike is acting like it's not getting fuel. (AKA "limp mode")
A: *ATTENTION*Anyone having this problem, CHECK YOUR CABLES FOR YOUR S.E.T. VALVE!! It has been brought to my attention, that this may be the cause for your issues. If you are running a stock exhaust, make sure the cables are the same tension. You can adjust these on both sides of the cables. If you do not have stock exhaust, pull your SET wire from the ECU.
I believe this issue is the SET is out of adjustment, and/or the SET cam is bad. If either of these things happen, it will put you into limp mode (according to the manual, you may or may not get a FI light!). SO, if you are in limp mode, you will know because when you shut bike off and back on, and it runs fine, but then does it again shortly afterward. Limp mode is designed to put the bike in a "safe zone" so no further damage can be done. I truly believe this will fix your problem.
Once you have checked these... Put your "special tool" back into the connector, then with the cut off switch turned "ON", TURN THE KEY ON AND OFF 3 TIMES. THIS WILL CLEAR THE CODES FROM THE ECM! Problem solved!
Thank you to Matt, and Tony for you help with this!!!
Thank you Dan and Tiny for being the guinea pig's!
Q: How do fix the clutch sleeve hub nut?
A: Loose clutch nut repair by Listan1
Q: Will rain effect my after market intakes, or Ducks mod?
A: NO!!! Take a shop vac hose, stick it out the window one day when it is raining. The amount of water you will suck up will be very minimal, if any, and that has way more suction than these intakes. Look here if you need more peace of mind than just my word:
cant freaking decide (intakes)
Ever been caught in the rain with a duck?
air mods and rain
rain and aftermarket intakes
another tony mod question
Q: When running a rear tire on the front of my bike (160/60/R18 etc.), do I have to run the tire in reverse?
A: Yes! The tire should be mounted in reverse! (directional arrow, tracking the OPPOSITE way) This quote is right off the Metzler web-site:
Rear tires can be mounted at front wheels?
When producing tires, the top cap is heated with an angle bump on the carcass. To prevent the detachment of the assembled edges the tire has to be mounted (concerning the main stress: acceleration force at the rear wheel or wheel brake force at the front) corresponding to the respective declaration.
Therefore the declaration of the driving direction at the tires sidewall is a very important safety regard and has to be noticed absolute. It is not allowed to mount front tires at rear wheels.
In case you intend to mount a rear tire on a front wheel it has to be assembled contrary to the driving direction declaration (direction of the arrow at the tires sidewall). Please observe the standards in your country. In any doubts we kindly ask you to consult your dealer.
160/60 Front
Q: How do I remove the stock air boxes?
A: 2 allen head screws... Pull.
http://www.babbittsonline.com/pages/...d/default.aspx
Q: How do I relocate the tachometer, into my headllight cowl?
A: This is the easiest way I have seen yet:
http://www.m109riders.com/forums/sho...91&postcount=7
Q: How do I install Dakota Digital Speedometer?
A: Thanks to Hunt4Steve: http://www.m109riders.com/forums/sho...d.php?t=124442
__________________