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  1. Replies
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    993

    I contacted R&D this morning, they’re sending me...

    I contacted R&D this morning, they’re sending me the shift forks and rods... :)


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  2. Replies
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    993

    Shift rods - did Suzuki upgrade them?

    Ahh, I see the straight cut pins... I have contacted R&D, will order the new forks as well as the solid rods... [emoji4]
    Thanks for the link Dommy [emoji4]

    I'm not sure why I duplicate the pics...
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    993

    Shift rods - did Suzuki upgrade them?

    https://uploads.tapatalk-cdn.com/20171009/c20af8936f5a68dcc398bca5f669d0c2.jpg
    The pin on the shift fork is ground from one piece. You can see the shape of the pin, it has a slight necking where it...
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    993

    These are photos that I took of the selector fork...

    These are photos that I took of the selector fork (pin), and the shift drum (worn groove)... https://uploads.tapatalk-cdn.com/20171006/34bd351f6924d1017a960200c1e1d274.jpg you can clearly see the...
  5. Replies
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    993

    Yes, both those gears sit on the same shaft, next...

    Yes, both those gears sit on the same shaft, next to each other... 2nd and 3rd... and the dogs from 3rd gear slip into the nod gear... they should both be undercut to the same degree...
    My only...
  6. Thread: Frame Bolts.

    by Assassin
    Replies
    6
    Views
    279

    Frame Bolts.

    https://uploads.tapatalk-cdn.com/20171003/2f63001a96a99e34a9e801b85d98dc67.jpg

    This is what I use... 3/8 drive....


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  7. Thread: Frame Bolts.

    by Assassin
    Replies
    6
    Views
    279

    Frame Bolts.

    I have a motor to pull out this morning!! 2nd gear... [emoji15] I’ll send you a pic of what I use...


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  8. Replies
    26
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    1,466

    I'll let you know Dommy, and get back to you... ...

    I'll let you know Dommy, and get back to you...


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  9. Replies
    26
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    1,466

    I did one M109R a while back, in fact it was the...

    I did one M109R a while back, in fact it was the motor I posted the pics of, where I had to replace the entire shaft as it too was bent...


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  10. Replies
    26
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    1,466

    The only way to check those rods are straight is...

    The only way to check those rods are straight is with a dial gauge... well that the way I do it anyway... if there is any doubt at all, replace them... I would certainly have the gears undercut,...
  11. Replies
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    https://uploads.tapatalk-cdn.com/20170902/0faa9106...

    https://uploads.tapatalk-cdn.com/20170902/0faa91069c90ee93b6f21cf3a7c883c7.jpghttps://uploads.tapatalk-cdn.com/20170902/8bb5d2174a1ee6561318ab2c6ad20f42.jpg


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  12. Replies
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    1,466

    https://uploads.tapatalk-cdn.com/20170902/00f62010...

    https://uploads.tapatalk-cdn.com/20170902/00f62010a485d857da3862d883952ed2.jpg


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  13. Replies
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    1,466

    Secondary Drive Fail

    https://uploads.tapatalk-cdn.com/20170902/205a081a229e2cf7167f05b0d162e661.jpg

    You can see the locator in this photo... one I did a while ago... so your mechanic that told you that you could...
  14. Replies
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    1,466

    Secondary Drive Fail

    It wouldn't surprise me if the motor has been apart previously for second gear repair... I've done three of them already, and have another I'm about to do... the OEM bearing is around the $200 mark,...
  15. Replies
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    1,466

    I'm wondering if you happened to get this bearing...

    I'm wondering if you happened to get this bearing out, then the bearing was probably not an OEM bearing... the OEM bearing has a locator ring around it... so I'm thinking that maybe that's the reason...
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    https://uploads.tapatalk-cdn.com/20170902/637c3011...

    https://uploads.tapatalk-cdn.com/20170902/637c3011f7fce57802cc20a7a65b091d.jpg


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  17. Replies
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    Don't make the mistake of forcing that bearing...

    Don't make the mistake of forcing that bearing out !! The bearing CANNOT be removed without splitting the casings !! The bearing has a locator ring around it, and if you try to removed it, you will...
  18. Replies
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    16.5 ft/lbs is correct !! I think it's a good...

    16.5 ft/lbs is correct !! I think it's a good idea to use a t-wrench, especially since it's going into aluminium... a car sump is steel, so you can do it up a lot tighter.. but until you know just...
  19. Replies
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    Transmission Rebuild Question

    You will need to replace one or two of the selector forks, and also check the shift drum grooves for wear.... I've done three M109R gear boxes so far... it's a big job... !! Well done for having a go...
  20. Replies
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    753

    Sweet !! :) Sent from my iPhone using...

    Sweet !! :)


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  21. Where do you live ? Sent from my iPhone...

    Where do you live ?


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  22. Ahh, he did indeed :) Sent from my iPhone...

    Ahh, he did indeed :)


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  23. No Start.....terminals clean...solid ground....new battery....still no start

    Sometimes you'll find a bit of dust from worn brushes and commutator ring in the starter motor are the culprit... unusual if you have low mileage. But next time it happens, grab a wooden mallet and...
  24. Replies
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    3,704

    Close off the PAIR valve with a marble to stop...

    Close off the PAIR valve with a marble to stop the popping on deceleration.... ;)


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  25. Replies
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    There's a brown/blue wire to the ecu that needs...

    There's a brown/blue wire to the ecu that needs to be removed... I'll have to find more info on this and get back to you... you can use an eliminator which should be ok as well...


    Sent from my...
  26. Replies
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    ready to buy have a important question

    I've done a ton of 109 gearboxes... all slipping out of second gear... when test riding, click it in to 2nd, and accelerate hard.... if she doesn't slip out she's good :) worth doing, because it will...
  27. Replies
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    Sounds like there could be an issue with the...

    Sounds like there could be an issue with the shift star, maybe loose or something.... better to remove the cover and have a look, hope it's not a bent selector...


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  28. Replies
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    769

    I've seen these tyres start to split on those...

    I've seen these tyres start to split on those joins... I have a friend that uses old race tyres on his bike, and he swaps the direction to save $$ yeah he lives on the edge... but you can see the...
  29. Replies
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    reversing front wheel

    Yes, this is correct !! And because the tyre joins overlap in a different direction... the front tyre join is designed for front wheel braking, and the rear tyre join designed for acceleration...
    ...
  30. Replies
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    The genuine pads are fairly thick, but I've seen...

    The genuine pads are fairly thick, but I've seen after market pads about half the thickness of genuine... I always replace pads before the groove is gone, so there is no possibility of metal to...
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