Remove engine side cover and loosen cable nuts , 12mm
loosen bracket bolt 10mm
uninstall clutch cable and make wire for it
pull the old clutch cable make wire follow it
Then hook new oil hose up
if you use riser extension under 2"
Please don't follow old way, Don't cross the motor mount
by-pass it and go the engine case bottom
Our oil hose is 155cm , it can fit stock length and 1" riser extension
ATT this holder , cross it.
make sure this posittion
remove the bar end chrome cover and uninstall grip with glass clearner
remove 2 bottom bolts
ready to remove stock lever with mount
this is new lever use bolt , add butter oil
install lever with master cylinder
Don't forget put the brass ball in it
insert the bolt in lever
tighten the 10mm nut
and install the lever switch(ignition)
install the master cylinder in handle bar
fit the old position
the bar bottom have a hole, this is switch assy check point.
install the grip back
install the bolt and washers with oil hose connector
tighten them 13mm and 14mm tools
remove the swingarm bolt 10mm
maybe you have to use hammer to push the swingarm out.
check the swingarm head to fit slave cylinder head
make sure swingarm could be swing very smooth
remove the shaft swingarm 10mm bolt and make a sign for it.
when you install it back use, you can setting in correct position.
remove it
remove those 2 bolts , 8mm
you got install slave bracket it back in 10 mins.
because the oil will be leaking
when you install swingarm back, it have a check point.
you must make it in correct position.
This is hard to install it back, you need screwdriver help you for it.
then pull the spring to hook swingarm.
tighten the slave cylinder top nuts 13mm
How to drain air out hydrualic, Please follow the user manual or ask other member.
use the compressior can be help you easy install and save a lot time.
This is a small "star" winch for drining air.
after all air is drained, tighten it and use water clean this part
use the cable tie for oil hose position.
Don't let the shaft linker hit it.
tighten the bolt 8mm back and mounting the cable in old location.
inspect all detail and make sure all bolts and nuts tighted
You can try this way for make your handle bar more clean
pull the harness switch connector pins out
there are 2 pins from stock harness side
New switch have 3 pins jump the middle
only use front and rear
finished
use the 3M BUTYL WINDSCREEN SEALANT for waterproof
Check it working then install side cover back
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08,M109R2[250 Dunnie, PC3, stebel air horn, K&Ns, flame mirrors, debaged, gutted pipes, suzuki engine guards, piaa hyperwhite headlight, back off modulator, gipro atre, front motor mounts, debeavered, Kuryakyn Iso Grips, Factory Pro star kit, G-Man shifter bushing, Guardian Bell, Catch can mod....... more to come
... definitely interested
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